Sync-Rite Plus
™
System
Motors | Automation | Energy | Transmission & Distribution | Coatings
www.electricmachinery.com
Sync-Rite Plus
™
System2
Sync-Rite Plus
™
System
The WEG Electric Machinery Sync-Rite Plus
™
System integrates synchronization controls and rotor
telemetry to provide the information you need to keep your motor up and running.
Less Downtime
Information is the key to reducing downtime. When a motor
won’t synchronize or has a component failure, it is often
difficult to know where to start in addressing the issue. The
typical solution is trial and error until the problem is resolved.
The Sync-Rite Plus
™
System eliminates this slow and costly
process by providing you with the telemetry data required to
immediately identify the issue. With this information,
problems can be solved quickly and motors put back into
service with minimal downtime.
Wireless and Data Logging
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Data logging capability insures that valuable telemetry
data is always saved.
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Wireless capability allows access to data without shutting
down the machine.
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No slip rings, external antennas or wireless receivers
needed in close proximity to rotating transmitter.
Integration
Unlike other telemetry options, the Sync-Rite Plus
™
System
does not require the installation of a separate telemetry
system. By integrating the telemetry system into the
synchronization controller you get the following benefits:
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High reliability and easy installation due to less components
and less complexity.
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Ability to correlate the controller’s actions with actual
measurements.
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Cost savings from only purchasing a single system.
Availability
J
Components of the Sync-Rite Plus
™
System are standard
products for WEG Electric Machinery and are stocked
domestically within the USA.
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Field tested for multiple industries.
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System solutions available including NEMA 4X enclosures for
hazardous areas.
Features and Benefits
Sync-Rite Plus
™
Hardwire Data Retrieval
www.electricmachinery.com
3Sync-Rite Plus
™
System
Typical Synchronization Waveforms
Sync-Rite Plus
™
System - Standard Components
Industry leading synchronous motor starting control, now with the added benefits of data logging and
wireless streaming technology.
Sync-Rite Plus
™
Sync-Rite Plus™ Benefits
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Reliably synchronizes any brushless synchronous
motor.
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Interchangeable with all legacy Sync-Rite
™
models.
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Monitors and records the following:
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Field Voltage
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Field Current
(with Sync-Rite Plus™ Current Sensor)
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FDR status (in or out of circuit)
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Firing of SCR-1
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Customizable control settings allow controller to be
optimized for various motors and loads.
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Slip sync speeds from 90% to 99.5%
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Zero slip sync times from 2 to 5.5 seconds
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Wireless transceiver for streaming data and
downloading data records without shutting the
machine down.
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USB port allows data to be gathered from the
machine during outages when the machine is
not running.
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Starting Records provide an invaluable tool for solving
synchronization issues should they occur.
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Average Records track changes in the operating
conditions of the machine to identify issues early,
and allows users to take corrective actions before
the issues become serious.
J
Original Sync-Rite
™
Control’s green and red indicators
and a new blue indicator that gives positive
confirmation that the motor has been synchronized.
Sync-Rite Plus
™
Filter
Sync-Rite Plus
™
www.electricmachinery.com
Sync-Rite Plus
™
System4
Sync-Rite Plus
™
Current Sensor
Sync-Rite Plus™ Current Sensor Benefits
The ability to measure and record a synchronous
motor’s field current greatly increases the diagnostic
capabilities of the Sync-Rite Plus
™
System.
Protect Field Windings
Calculation of rotor winding temperature from the
field current and resistance. With this temperature
calculation, it’s possible to detect problems such as
clogged filters or dirty windings. This prevents
serious failures such as failed field windings, and
helps with planning outages for maintenance.
Detect Failed SCRs and Controller
Recording field current during starting makes it easy
to detect failed components.
Identify Loading Issues during Starts
Recording field current during starting also allows
loading issues during starting to be quickly identified
and corrected. This leads to fewer start attempts and
reduced downtime.
The Sync-Rite Plus
™
Current Sensor works with the Sync-Rite Plus
™
to measure and record a
synchronous motor’s field current.
Sync-Rite Plus
™
Current Sensor
Example where a Sync-Rite Plus
™
& Current Sensor were used to monitor a competitor’s controller. The current wave-
form above clearly shows the point at which the controller incorrectly stopped gating the SCR, causing major issues.
Sync-Rite Plus
™
System - Standard Components
Installed Sync-Rite Plus
™
Current Sensor
www.electricmachinery.com
5Sync-Rite Plus
™
System
Sync-Rite Plus
™
Display Panel
Sync-Rite Plus™ Display Panel Benefits
Monitoring Capabilities
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Convenient and continuous display of field current, voltage,
and temperature
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Displays easy to understand operating mode messages
along with warning messages
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Real-time indicators that replicate the LEDs on the
Sync-Rite Plus
™
J
Customizable warning indicator, which can be configured by
the user
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Proprietary algorithm for detecting open diodes, shorted
diodes, or exciter phase-to-phase shorts
Flexible Data Acquisition Interface
The Panel provides flexible output options for interfacing with
user equipment and data acquisition systems.
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Three double throw relays that can be configured to
energize based on warnings, synchronization, or wireless
connection state
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Digital outputs (5V logic) that correspond to relays
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Three 0 to 5V or 1 to 5V (user selectable range) output
voltages corresponding to the motor’s field voltage, field
current, and estimated field temperature
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Three 0 to 20mA or 4 to 20mA (user selectable range) output
currents corresponding to the motor’s field voltage, field
current, and estimated field temperature
The Sync-Rite Plus
™
Display Panel is a convenient device for monitoring and downloading data wirelessly from a
Sync-Rite Plus
™
. Whether used as a stand-alone monitoring device, interfaced to a computer, interfaced to user
equipment, or any combination of these, the Sync-Rite Plus
™
Display Panel provides the functionality you need.
Sync-Rite Plus
™
System - Standard Components
Wireless Repeater Benefits
By adding WEG EM’s Wireless Repeaters, the
Sync-Rite Plus
™
Display Panel can be located in control
room or next to data acquisition equipment. This
reduces noise and saves money on interconnections.
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Each Wireless Repeater extends the wireless range
typically by 200 feet
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Multiple Wireless Repeaters can be wirelessly linked
together to further extend the wireless range
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USB port and free, easy to use software makes setting
up the wireless connection easy and hassle free
Wireless Repeater and Power Supply
Wireless Repeater
In some applications, locating the panel close to the machine is either impractical
or inconvenient.
Sync-Rite Plus™ Display Panel
www.electricmachinery.com
Sync-Rite Plus
™
System6
The Online Monitoring Package is Ideal for:
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Users interested in limiting downtime by utilizing
real-time monitoring and wireless downloads
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Infrequently starting motors where retrieving records via
USB is impractical since motor is rarely taken offline
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Frequently starting motors where Starting Records
are invaluable for detecting and solving starting
issues quickly
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Adding rotor telemetry to existing data acquisition or
monitoring systems
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Generating alarm based on specific rotor conditions
Requirements
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Sync-Rite Plus
™
Display Panel Powered by WEG EM
Power Supply 10189104
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Usable input range: 25-264 VAC or 30-375 VDC
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Typical wireless range between Sync-Rite Plus
™
and
Sync-Rite Plus
™
Display Panel is 50’
Online Monitoring Package
The Online Monitoring Package includes all the components to take full advantage of all the
Sync-Rite Plus
™
System benefits.
Sync-Rite Plus
™
System - Standard Packages
Sync-Rite Plus
™
Display Panel
Located within 50 feet of the Machine
Sync-Rite Plus
™
Current Sensor
Located on the Rectifier Wheel
Sync-Rite Plus
™
Located on the Rectifier Wheel
Sync-Rite Plus
™
Filter
Located on the Rectifier Wheel
www.electricmachinery.com
7Sync-Rite Plus
™
System
Additional Benefits of the Extended Online
Monitoring Package
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Allows Sync-Rite Plus
™
Display Panel to be located in
locations where personnel can easily view and access data
such as control rooms
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Especially valuable for mounting the Sync-Rite Plus
™
Display Panel outside of hazardous areas
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Ability to locate Panel next to data acquisition equipment
produces cleaner signal waveforms and substantially
reduces wiring
Requirements
J
Sync-Rite Plus
™
Display Panel powered by
included wall adapter power supply
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Repeater powered by WEG EM Power Supply 10189104
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Usable input range: 25-264 VAC or
30-375 VDC
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Typical wireless range between Sync-Rite Plus
™
and Repeater is 50’
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Typical wireless range between Repeater(s) and
Panel is 200’
Sync-Rite Plus
™
System - Standard Packages
Extended Online Monitoring Package
The Extended Online Monitoring Package provides the freedom to mount the Sync-Rite Plus
™
Display
Panel where it is most convenient. One or more Wireless Repeaters are used in this option to extend
the distance between the Sync-Rite Plus
™
and Display Panel. This allows the Display Panel to be
located in a control room, next to data acquisition equipment, or in any other practical location.
Sync-Rite Plus
™
Located on the Rectifier Wheel
Sync-Rite Plus
™
Display Panel
Located in Control Room, etc.
Wireless Repeater and Power Supply
Located within 50 feet of the Machine
Current Sensor
Located on the Rectifier Wheel
Sync-Rite Plus
™
Filter
Located on the Rectifier Wheel
www.electricmachinery.com
Sync-Rite Plus
™
System8
Sync-Rite Plus
™
System - Standard Packages
Data Logging Package Allows:
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Data downloads of Starting and Average Records that can be
sent to WEG EM for analysis
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A lower cost solution that still enables WEG EM to use logged
data for assisting with motor problems
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Customizable control settings and positive visual confirmation of
synchronization
Requirements
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Direct USB connection to Sync-Rite Plus
™
for data downloads
Data Logging Option
For customers who don’t want to install an entire Sync-Rite Plus
™
System. WEG EM offers the option of only installing the
Sync-Rite Plus
™
and Sync-Rite Plus
™
Current Sensor
Handheld Preventive Maintenance Package is
Ideal for:
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Periodically checking motor conditions
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Troubleshooting
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Users who want the convenience of a mobile
handheld device
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Users without data acquisition equipment
Requirements
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Sync-Rite Plus
™
Display Panel Powered by USB
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Typical wireless range between Sync-Rite Plus
™
and
Sync-Rite Plus
™
Display Panel is 50’
J
Wireless range can be extended by 200’ with
addition of Wireless Repeater
Handheld Preventive Maintenance Package
A convenient handheld device for periodic maintenance checks and for troubleshooting motor
problems. This is the same package WEG EM Service personnel use in the field.
www.electricmachinery.com
9Sync-Rite Plus
™
System
Sync-Graph Software
Sync-Graph Features
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Sync-Graph makes it easy to visualize Starting and
Average Records via graphs
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Track changes in load conditions
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View conditions that may be preventing
synchronization
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View changes in field voltage and current over time
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Track changes in the estimated field temperature
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The streaming and graphing capabilities of Sync-Graph can
eliminate the need for additional data acquisition equipment
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Monitor a motor’s field voltage, current, and estimated
temperature along with displaying the Sync-Rite Plus
™
control settings
*Sync-Graph requires the purchase of a Sync-Rite Plus
™
Display Panel.
The Sync-Graph program is a powerful software tool that interfaces with the Sync-Rite Plus
™
Display Panel
for monitoring and downloading data from the Sync-Rite Plus
™
.
Sync-Rite Plus
™
System - Standard Software
Sync-Fetch Features
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Ability to view Sync-Rite Plus
™
history
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View the Sync-Rite Plus
™
control settings
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Allows you to send WEG EM Service both Starting
Records and Average Records if you encounter
a problem
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All records are time stamped to help correlate
information
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Records include information about field voltage,
current, FDR’s state (in or out of the circuit), and SCR
gate state (being fired or not)
Sync-Fetch Software
Sync-Fetch Main Information Display
Sync-Fetch is designed to allow users to download data to their computer. This data can then be sent to
WEG EM Service for analysis, carried out according to the current rates.
Example Plot of Sync-Graph Starting Record
www.electricmachinery.com
Sync-Rite Plus
™
System10
Sync-Rite Plus
™
System - Part Ordering Information
Item
No.
Part No. Description
Online
Monitoring
Package
Extended
Online
Monitoring
Package
Handheld
Preventive
Maintenance
Package
Data Logging
Option
1 840D711G02 Sync-Rite Plus
™
X X X X
2 10198852 Sync-Rite Plus
™
Filter X X X X
3 10187117 Sync-Rite Plus
™
Current Sensor X X X X
4 10189104G01
Sync-Rite Plus
™
Display Panel
(External Power Supply, AC or DC)
X
5 10189104G02
Sync-Rite Plus
™
Display Panel
(Wall Mounted Power Supply)
X
6 10189104G03
Sync-Rite Plus
™
Display Panel
(USB Powered)
X
7 10189352G01 Wireless Repeater X Optional
8 - Sync-Graph X X X
9 - Sync-Fetch X
10 10189351G01 Power Supply X X
11 10189460G01 Universal Tester Optional Optional Optional Optional
12 10199579
NEMA 4x Enclosure for
Sync-Rite Plus™ Display Panel
Optional Optional
13 10199577
NEMA 4x Enclosure for
Wireless Repeater
Optional Optional
14 - Data AnalysisReport Optional Optional Optional Optional
Contact WEG Electric Machinery for more information.
www.electricmachinery.com
11Sync-Rite Plus
™
System
Sync-Rite Plus
™
G01 G02
Size
4-1/2” x 2 x 1-3/4”
Weight
24 ounces
Mounting
4 HHCS bolts
Voltage
19-75V 45-250V
Connection Type
Winchester- style screw connector USB
Sync-Rite Plus
™
Current Sensor
G01 G02 G03 G04 G05 G06 G07 G08 G09
Size
4” x 1.2” x 1.825”
Weight
10 ounces
Mounting
2 SHCS bolts and 2 spring lock washers
Maximum Sensing Current
200* 250 300* 400 500 600 800 1000 1200
*Standard Sensor
Sync-Rite Plus
™
Display Panel
G01 G02 G03
Size
6.02” x 5.65” x 1.57”
Weight
14 OUNCES 12 OUNCES
Mounting
4 mounting holes for 1/4” bolts
Power Supply
10189104G01
Included Wall
Adapter
USB 2.0
Additional Electrical Connections
3 DPDT Relays (250 VAC 10 AMP)
3 Analog Voltage Outputs (0-5V or 1-5V)
3 Analog Current Outputs (0-20 mA or
4-20 mA)
4 Digital Outputs (0/5V)
None
Sync-Rite Plus
™
System - Technical Specifications
ELECTRIC MACHINERY COMPANY
800 Central Avenue NE - Minneapolis, MN 55413 USA
Phone: +1 (612) 378 8000, Fax: +1 (612) 378 8050
www.electricmachinery.com
www.weg.net
For those countries where there is not a WEG own operation, find our local distributor at www.weg.net.
6200-BRO-021.1/0316| Rev: 02 | Date (m/y): 03/2016
The values shown are subject to change without prior notice.
For more information, please contact service-[email protected] or 24 Hour Customer Support +1 (612) 247 9232
WEG Worldwide Operations
ARGENTINA
WEG EQUIPAMIENTOS
ELECTRICOS
San Francisco - Cordoba
Phone: +54 3564 421 484
info-ar@weg.net
www.weg.net/ar
WEG PINTURAS - Pulverlux
Buenos Aires
Phone: +54 11 4299 8000
AUSTRALIA
WEG AUSTRALIA
Victoria
Phone: +61 3 9765 4600
www.weg.net/au
AUSTRIA
WATT DRIVE - WEG Group
Markt Piesting
Phone: +43 2633 404 0
watt@wattdrive.com
www.wattdrive.com
BELGIUM
WEG BENELUX
Nivelles - Belgium
Phone: +32 67 88 84 20
www.weg.net/be
BRAZIL
WEG EQUIPAMENTOS ELÉTRICOS
Jaraguá do Sul - Santa Catarina
Phone: +55 47 3276-4002
www.weg.net/br
CHILE
WEG CHILE
Santiago
Phone: +56 2 784 8900
www.weg.net/cl
CHINA
WEG NANTONG
Nantong - Jiangsu
Phone: +86 0513 8598 9333
www.weg.net/cn
COLOMBIA
WEG COLOMBIA
Bogotá
Phone: +57 1 416 0166
www.weg.net/co
ECUADOR
WEG ECUADOR
Quito
Phone: 5144 339/342/317
www.weg.net/ec
FRANCE
WEG FRANCE
Saint Quentin Fallavier - Lyon
Phone: +33 4 74 99 11 35
www.weg.net/fr
GERMANY
WEG GERMANY
Kerpen
Phone: +49 2237 9291 0
www.weg.net/de
WEG BALINGEN
Balingen
Phone: +49 7433 9041 0
info@weg-antriebe.de
www.weg-antriebe.de
GHANA
ZEST ELECTRIC GHANA -
WEG Group
Accra
Phone: +233 30 27 664 90
info@zestghana.com.gh
www.zestghana.com.gh
INDIA
WEG ELECTRIC INDIA
Bangalore - Karnataka
Phone: +91 80 4128 2007
www.weg.net/in
WEG INDUSTRIES INDIA
Hosur - Tamil Nadu
Phone: +91 4344 301 577
www.weg.net/in
ITA LY
WEG ITALIA
Cinisello Balsamo - Milano
Phone: +39 02 6129 3535
www.weg.net/it
JAPAN
WEG ELECTRIC MOTORS
JAPAN
Yokohama City - Kanagawa
Phone: +81 45 550 3030
www.weg.net/jp
MALAYSIA
WATT EURO-DRIVE - WEG Group
Shah Alam - Selangor
Phone: 603 78591626
info@wattdrive.com.my
www.wattdrive.com
MEXICO
WEG MEXICO
Huehuetoca
Phone: +52 55 5321 4231
www.weg.net/mx
VOLTRAN - WEG Group
Tizayuca - Hidalgo
Phone: +52 77 5350 9354
www.voltran.com.mx
NETHERLANDS
WEG NETHERLANDS -
Oldenzaal - Overijssel
Phone: +31 541 571 080
www.weg.net/nl
PERU
WEG PERU
Lima
Phone: +51 1 209 7600
www.weg.net/pe
PORTUGAL
WEG EURO
Maia - Porto
Phone: +351 22 9477705
www.weg.net/pt
RUSSIA and CIS
WEG ELECTRIC CIS
Saint Petersburg
Phone: +7 812 363 2172
www.weg.net/ru
SOUTH AFRICA
ZEST ELECTRIC MOTORS
WEG Group
Johannesburg
Phone: +27 11 723 6000
info@zest.co.za
www.zest.co.za
SPAIN
WEG IBERIA
Madrid
Phone: +34 91 655 30 08
www.weg.net/es
SINGAPORE
WATT EURO-DRIVE - WEG Group
Singapore
Phone: +65 6 862 2220
www.wattdrive.com
WEG SINGAPORE
Singapore
Phone: +65 68589081
www.weg.net/sg
SCANDINAVIA
WEG SCANDINAVIA
Kungsbacka - Sweden
Phone: +46 300 73 400
www.weg.net/se
UK
WEG ELECTRIC MOTORS U.K.
Redditch - Worcestershire
Phone: +44 1527 513 800
www.weg.net/uk
UNITED ARAB EMIRATES
WEG MIDDLE EAST
Dubai
Phone: +971 4 813 0800
www.weg.net/ae
USA
WEG ELECTRIC
Duluth - Georgia
Phone: +1 678 249 2000
www.weg.net/us
ELECTRIC MACHINERY -
WEG Group
Minneapolis - Minnesota
Phone: +1 612 378 8000
www.electricmachinery.com
VENEZUELA
WEG INDUSTRIAS VENEZUELA
Valencia - Carabobo
Phone: +58 241 821 0582
www.weg.net/ve
